Recently, Wanyu Technology has set a new record in the field of non-ferrous metal welding technology by officially releasing ultra-deep weld 2D horizontal heavy-duty double-column friction stir welding equipment. The launch of this equipment not only fills the market gap in welding solutions for thick non-ferrous metals but also brings efficient and reliable welding options to various industries such as aviation, aerospace, and shipbuilding. Non-ferrous metals occupy an important strategic position in emerging industries, but the welding process for thick non-ferrous metals has always been a key challenge faced by the industry. The equipment released by Wanyu Technology this time provides a comprehensive solution for welding needs with a depth of 20mm to 80mm, which will effectively promote the wider application of thick non-ferrous metals in various fields.

Outline Drawing of Wanyu Technology Horizontal Heavy-duty Friction Stir Welding Equipment

This equipment adopts advanced friction stir welding technology, a solid-phase joining process that allows welding operations to be performed directly in an open environment without the need for complex environmental preparations or filler materials. This characteristic makes friction stir welding technology advantageous in terms of low energy consumption and material waste, providing a stable and reliable connection solution for thick non-ferrous metals.

To meet the market demand for ultra-deep weld welding, Wanyu Technology has comprehensively designed and optimized this equipment. The main body of the equipment adopts a frame-in-frame and full-hard rail structure design, significantly enhancing the overall structural rigidity and bending/torsional resistance. At the same time, the custom-developed ball screw for friction stir welding ensures stable operation under high precision, high rigidity, and heavy-load transmission conditions.

In terms of process parameter matching, stirrer head design, weld quality control, and temperature and deformation control, the Wanyu Technology team has conducted in-depth research and optimization. Through extensive experiments and data analysis, it has successfully achieved a welding capacity of 80mm on one side and 160mm on both sides of aluminum alloy, filling the domestic gap in this field and reaching the international leading level.

Cross-sections of 70mm and 60mm Aluminum Alloy Welds

In addition, this equipment is equipped with an advanced weld quality monitoring and control system that can monitor various parameters in real-time during the welding process to ensure that the weld quality meets the highest industry standards. To address the issues of heavy components with large weld depths and time-consuming secondary clamping, the equipment innovatively integrates a milling head, enabling welding and machining to be completed in a single clamping, significantly shortening the production cycle.

The chairman of Wanyu Technology said, "We have always been committed to providing customers with the most advanced welding solutions. The launch of this ultra-deep weld 2D horizontal heavy-duty double-column friction stir welding equipment is another important milestone in our technological innovation journey. We believe it will bring unprecedented changes to many industries and promote high-quality development in the industry." Currently, this equipment has been successfully put into mass production at customer sites and has won high praise from customers for its powerful performance and stable quality. In the future, Wanyu Technology will continue to increase investment in research and development, continuously improve its technical capabilities, and provide global customers with better products and services.

Looking ahead, Wanyu Technology will continue to uphold the concepts of innovation and pragmatism, continuously promote the research and application of friction stir welding technology, and provide more efficient and high-quality welding solutions for related industries. At the same time, the company will actively expand domestic and international markets, strengthen exchanges and cooperation with international counterparts, and jointly promote the continuous progress and development of global welding technology.